Aluminium ndiro uye multilayer aluminium foil inogona kubatanidzwa kune nickel sheet uchishandisa inodzorwa kupisa uye kumanikidza. Kune nzvimbo dzakakura dzekusangana kana laminated aluminium conductor, diffusion welding inowanzoongororwa nekuti inogona kubatanidza zvinhu zvisina kujairika solder, brazing filler kana flux.
Maitiro chaiwo anoenderana nekuti aruminiyamu iplate yakasimba here kana kuti foil stack, ingave nickel inoiswa kune rimwe kana mativi ese, ukobvu uye giredhi rechinhu chimwe nechimwe, bonded{0}}nzvimbo uye kushanda kunodiwa kwemagetsi nemakanika.
Maseting akagadzirwa kune imwe aruminiyamu-nickel sample haifanire kukopwa kune chimwe chigadzirwa. Zvishandiso, chimiro chekubatana uye nzira yekugamuchira inofanirwa kusimbiswa isati yagadziriswa muchina uye welding chirongwa chapedzwa.
Chikumbiro chemuenzaniso welding
Ko Aluminium Inogona Kubatanidzwa kuNickel Sheet?
Ehe. Aluminium plate, foil yealuminium uye nickel yakasarudzwa-sheet materials zvinogona kubatanidzwa, asi matauriro chaiwo anofanira kuzivikanwa.
"Nickel sheet" inogona kureva:
- Pepa re nickel rakachena
- Nickel-mhangura yakapfatwa
- Nickel-simbi yakanyungudutswa
- Nickel alloy
- Imwe simbi ine nickel surface coating
Zvinhu izvi zvine kupesana kwemagetsi kwakasiyana, maitiro ekupisa uye maitiro ekuumba. Mutengesi anofanirwa kupa iyo nickel giredhi, base material uye coating ruzivo pane kudoma chikamu chete neruvara rwepamusoro.
Rutivi rwealuminium runodawo kutsanangurwa. Iyo 3.0 mm yakasimba aruminiyamu ndiro inoita zvakasiyana kubva kune akatetepa aruminiyamu foil, kunyangwe ese ari maviri achishandiswa mumagetsi.
Ko Aluminium Plate uye Aluminium Foil Majoini Anosiyana Sei?
| Workpiece chimiro | Main welding kunetseka | Tooling chinodiwa |
| Solid aluminium ndiro ine nickel kune rimwe divi | Kupisa kusina kuenzana uye kukanganisa ndiro | Tsigira ndiro uye kudzora nickel chinzvimbo |
| Solid aluminium ndiro ine nickel kumativi ese | Kudzvinyirirwa kwakadzikama kuburikidza nezvikamu zvitatu zvezvinhu | Chengetedza ese ari maviri nickel sheets akabatana |
| Multilayer aluminium foil ine nickel kune rimwe divi | Internal foil bonding uye layer movement | Isa kunyange kumanikidza kuyambuka yakazara stack |
| Multilayer aluminium foil ine nickel pamativi ese | Foil kurongeka, kupatsanurwa kwemupendero uye ukobvu hwekupedzisira | Dzora nzvimbo dzepamusoro nedzepasi nickel |
| Preformed aluminium chikamu chine nickel yekuonana nzvimbo | Dimensional shanduko yakatenderedza mabhende kana maburi | Tsigiro dzakaumbwa nzvimbo pasina kuvhara majoini |
Izvi zvimiro hazvifanirwe kugovera imwe welding chirongwa pasina kusimbiswa. Iyo yekumisikidza, kudzvanywa, nguva yekudziya uye kubata kutevedzana kungangoda kuchinja.
Sei Aluminium-ku-Nickel Welding Yakaoma?
Aluminium Inogadzira Surface Oxide Layer
Aluminium yakasikwa inoumba yakagadzikana oxide layer. Oiri, zvigunwe, zvisaririra zvekucheka uye kusvibiswa kwekuchengetedza zvinogona kuwedzera zvimwe zvipingamupinyi pakati pealuminium uye nickel.
Kana iyo nzvimbo isina kugadzirirwa nguva dzose, imwe sampu inogona kusungirirwa nepo imwe ichipatsanurwa pasi pekukotama kana mekinika kuyedzwa.
Iyo nzira yekuchenesa inofanirwa kusarudzwa zvinoenderana negiredhi realuminium, foil ukobvu uye kupera kwepamusoro. Foil yakatetepa inogona kukweshwa, kutatamuka kana kubvarurwa nehutsinye hwekuchenesa michina.
Mushure mekugadzirira, zvinhu zvacho zvinofanirwa kuchengetedzwa kubva pakusvibiswa kusati kwave nemoto.
Aluminium uye Nickel Heat Kusiyana
Aluminium inoita kupisa nekukurumidza, nepo nickel layer inogona kugadzira uye kuchengetedza kupisa zvakasiyana. Izvi zvinogona kugadzira tembiricha isina kuenzana kugovera pamubatanidzwa.
Kana kupisa kushoma kunosvika pachiratidziro, zvigadzirwa zvinogona kungotsikirirwa pamwechete pasina kusungirirana kwakakwana. Kupisa kwakanyanya kunogona kukonzera:
- Aluminium deformation
- Surface oxidation
- Nickel-sheet displacement
- Zvinhu zvakanamatira kune tooling
- Kunyanya kuonda kwejoint
- Dimensional shanduko yakatenderedza maburi kana micheto
Kuwedzera tembiricha saka haisi mhinduro yakakwana. Kudzvinyirira kugovera, kupisa nguva, tooling uye mamiriro ezvinhu anofanira kuongororwa pamwe chete.
Matete Aluminium Foils Anogona Kufamba Panguva Yekurodha
A multilayer aluminium foil stack ine akawanda mainterface. Nheyo yega yega inofanirwa kuramba yakabatana mukati menzvimbo yakarongwa yekubatanidza.
Foil yakapetwa, yakapetwa kana kubviswa nzvimbo inoita misiyano yeukobvu yenzvimbo. Nzvimbo dzepamusoro dzinogamuchira kumanikidzwa kutanga, nepo nzvimbo dzakaderera dzinogona kuramba dzakasungwa zvisina kukwana.
Chigadzirwa chinofanira kudzora:
- Foil kurongeka
- Nickel-shizha nzvimbo
- Bonding urefu uye upamhi
- Movement panguva yekuvhara chombo
- Yapera terminal ukobvu
- Shanduko pakati pezvikamu zvakasungwa uye zvinochinjika
Nickel Position Inobata Chikamu Chakapedzwa
Nickel inogona kudiwa kune rumwe rutivi kana mativi maviri echikamu chealuminium. Chimiro chakapetwa kaviri-chinofanirwa kuchengetedza nickel mapepa ekumusoro neazasi akabatana ukuwo kudzvanywa kuchiiswa mukati me stack yese.
Kana chikamu chacho chicharohwa, chiboorwa kana kukotama mushure mekuputika, nzvimbo yakasungirirwa inofanirawo kuramba yakagadzikana panguva yekushanda ikoko. Gomba chinzvimbo, mutsara wekubhenda uye hudiki hwemupendero chinhambwe zvinofanirwa kuverengerwa mukudhirowa kusati kwagadzirwa.
Ko Aluminium -Nickel Diffusion Welding Inoshanda Sei?
Pakushandisa uku, diffusion welding inoshandisa kudziyisa kwemagetsi kwakadzora, kudzvanywa uye kubata nguva kuti ubatanidze aluminum yakatsanangurwa-nickel contact area.
Yakajairika kugadzirwa kutevedzana kunosanganisira:
- Simbisa aruminiyamu uye nickel zvinhu.
- Chenesa uye ongorora nzvimbo dzekubatanidza.
- Isa iyo aluminium ndiro kana foil stack muchigadziriso.
- Isa pepa re nickel kune rimwe kana mativi maviri sezvakaratidzwa mumufananidzo.
- Vhara iyo tooling uye shandisa purogiramu yakarongwa.
- Pisa mubatanidzwa maererano neyakagadziriswa welding chirongwa.
- Chengetedza kudzvanywa panguva yekubata uye yekutanga kutonhora matanho.
- Bvisa chikamu uye uongorore nzvimbo yacho, zviyero uye chimiro chekubatanidza.
- Pedzisa chero chinodiwa chibhakera, kukotama kana kuyedza magetsi.
Zvirongwa zvinoenderana nekukora kwealuminum, mataurirwo enickel, nzvimbo yekubatanidza uye-chikamu chinodiwa chapera. Rated muchina simba chete haigoni kuona kana imwe joint inogona kugadzirwa.
Haifei'saluminium diffusion weldersanogadziridzwa maaruminiyamu conductor, laminate foil connectors uye aruminiyamu akasarudzwa-nickel zvinoumba zvinoda maapplication-chaiwo maturusi nemiedzo yewelding.
Ndezvipi Zvinetso Zvingaitika?
| Welding dambudziko | Chingave chikonzero | Chekutanga cheki |
| Nickel sheet inosvuura kubva kualuminium | Nzvimbo dzakasvibiswa kana kubatana kusina kukwana | Kugadzirira kwezvinhu uye chimiro chechimiro |
| Pakati pealuminium mapepa akaparadzana | Kusaenzana kupisa, kumanikidza kana foil stacking | Muchinjika-chikamu uye kuparadzirwa kwekumanikidzwa |
| Nickel inofamba panguva yewelding | Nzvimbo isina kukwana | Fixture nzvimbo uye kurodha kutevedzana |
| Aluminium ndiro inokotama kana warps | Kupisa kwakanyanya kana kusaenzana | Chishandiso chekubata, rutsigiro uye welding chirongwa |
| Ukobvu hwakabatana hunosiyana | Zvisina kuenzana foil stack kana tooling misalignment | Miyero munzvimbo yese yakasungirirwa |
| Mupendero unotsemuka panguva yekukotama | Weak edge bonding kana isina kukodzera bend chinzvimbo | Bonding hupamhi uye chinhambwe kubva kubhend line |
| Migumisiro inoshanduka panguva yekugadzirwa | Tooling tembiricha kana kutonhora kusiyana | Yakadzokororwa{{0}data data uye yekutonhodza system |
Iko kukanganisa kunofanira kunyorwa kusati kwashandura zvirongwa. Gadzirisa musiyano mukuru panguva uye shandisa nzira imwechete yekuyedza mushure meyedzo yega yega.
FAQ
Mubvunzo: Ko aluminium foil uye nickel sheet inogona kugadzirwa pasina filler simbi?
A: Hongu. Diffusion welding inogona kuongororwa paaruminiyamu foil uye nickel dzakasarudzwa-mapepa zvimiro zvisina solder, brazing filler kana flux. Kugoneka kunofanirwa kusimbiswa nezvinhu chaizvo.
Mubvunzo: Unogona here muchina mumwechete weld aluminium plate uye aluminium foil?
A: Muchina mumwe unogona kuvhara zvigadzirwa zvakati wandei mukati mekushanda kwayo, asi aluminium ndiro uye foil stacks zvinowanzoda akasiyana maturusi uye welding zvirongwa.
Mubvunzo: Kunogoneka here-sided nickel-sheet welding?
A: Hongu. Haifei yakaratidza aluminium ndiro ine nickel sheets pamativi ese. Kurongeka, kudzvanywa kugovera uye kupedzwa ukobvu kunofanirwa kuongororwa kune chimwe nechimwe chigadzirwa.
Mubvunzo: Ko tembiricha yepamusoro yewelding inoburitsa mubatanidzwa wakasimba here?
A: Kwete. Kupisa kwakanyanya kunogona kukanganisa aluminium, kuwedzera oxidation kana kukonzera kunamira. Kupisa, kumanikidza, kubata nguva uye tooling kunofanira kugadziriswa senzira imwe chete.
Mubvunzo: Chikamu chakasungirirwa chinogona kurohwa kana kukotama here?
A: Zvinogona kuitika kana mashandiro ejoint and post{0}}processing agadzirwa pamwechete. Kurovera nekukotama kunofanirwa kuverengerwa mukuyedzwa kwemuenzaniso pane kufungidzirwa kubva kune yakafuratirwa welded chikamu.
Kumbira Aluminium-Nickel Welding Evaluation
Tumira Haifei chigadzirwa chako chakadhirowa, aruminiyamu uye nickel zvakatemwa, layer structure, bonded dimensions, post-weld processing zvinodiwa uye nzira yekubvuma.
Haifei inogona kudzokorora workpiece, kuita sample welding pazvinenge zvakakodzera uye kukurudzira aruminiyamu diffusion welder yakakodzera, dhizaini yezvishandiso uye maitiro-kudzora magadzirirwo.
Tumira Chigadzirwa Chako Dhirowa
